An important distinction between equipment used for caving, climbing, biking, and other outdoor activities is the level of stress that’s generally applied. For instance, while climbing helmets are built to withstand the impact of sharp rocks, they’re not made to protect a biker’s head from suddenly hitting the ground. Likewise, while camping headlamps may be able to survive a light rainfall, they’re probably not made to shine at the 800 lumens after being submerged underwater.

[LukeM] built himself a caving headlight, after being “fed up with what was available on the market”. While his project is a bit older, it’s still pretty helpful for any newer hobbyists looking to try their hand at building a custom headlamp. Many cavers have to carry around a few primary – one main light for general visibility and a secondary light for focusing on specific objects. These are typically worn on the helmet, attached somehow to prevent the light source from falling off mid-climb. From tricky operations, varying distances, cost, and ease of battery replacement, there are a number of reasons why a caver might want to build their own customizable head lamp.

The result is rugged, waterproof, reliable, bright enough to supplement flashes in caving photos and also dim enough for general use (30-700 lumens). It has options for wide and narrow beams, displays a neutral to warm color, and is relatively upgradeable without too much trouble. At the same time, it’s also fairly compact, with all of the components packed inside of a short section of 3″x2″ aluminum tubing, protected at the back and front by aluminum and acrylic backings. The LEDs used are four Cree XP-E R2 bin LEDs and a hipFlex driver from TaskLED with programmable settings for max output, thermal protection temperature, warning voltage, and lighting modes. I’m personally already smitten with the level of customizability of this build.

On top of all of that, it’s been cave tested and approved!

source https://hackaday.com/2019/12/02/making-your-own-caving-headlamp/

Never underestimate the quick and dirty hack. It’s very satisfying to rapidly solve a real problem with whatever you have on hand, and helps to keep your hacking skills sharp for those big beautifully engineered projects. [Guillaume M] needed a way to remotely open his apartment building door for deliveries, so he hacked the ancient intercom to be operated via Telegram, to allow packages to be deposited safely inside his mailbox inside the building’s front too.

[Guillaume] needed to complete the hack in a way that would allow him to return the intercom to its original state when he moves out. Opening the 30-year-old unit, he probed a row of screw terminals and identified a 13V supply, ground, and the connection to the buildings’ door lock. He connected the lock terminals to a relay, which is controlled by a Raspberry Pi Zero W that waits for the “open” command to be sent to a custom Telegram Bot.

To power the Pi, [Guillaume] connected it to the 13V supply on the intercom via a voltage divider circuit. Voltage dividers usually make lousy power supplies, since the output voltage will fluctuate as the load changes, but it looks as though it worked well enough for [Guillaume]. The intercom had a lot of empty space inside, so after testing everything was packed inside the housing.

If you want to achieve the same with an ESP8266, there’s a library for that. Just keep in mind that being dependent on web servers to open critical doors might get you locked out.

source https://hackaday.com/2019/12/02/quick-and-dirty-operate-an-intercom-via-telegram/

The modern laptop has its origins in the mid to late 1980s, when shrinking computer hardware and improvements to battery technology finally made mobile computing practical. Years before the now iconic clamshell form factor became the standard, these so-called “portable computers” often resembled pieces of luggage with keyboards attached. Even at their peak these machines were nowhere near as practical as the modern ultra-thin notebook computer, but these vintage portables do have a special sort of charm even today.

Looking to recapture some of that magic with modern components, [davedarko] has started working on his own Raspberry Pi portable computer. Just like those machines of yore, his build is designed to be a self-contained computing experience that you can lug around, but not exactly something you’d be popping open on the train. Its extruded aluminum frame holds the display, power supply, and audio hardware, with plenty of room to spare for additional hardware should he decide to pack in a couple hard drives or something more exotic.

We particularly like the 3D printed hinge and lock mechanism he designed that holds the keyboard closed against the front of the frame. Sufficiently old experienced readers will recall this particular feature being a defining characteristic of portables such as the Osborne 1 and Compaq Portable, and it’s great to see it included here. All it needs now is a leather handle on the side to complete the look.

[davedarko] still has some work ahead of him, as ultimately he’d like to completely enclose his computer’s frame with laser cut panels. But the build is already quite far along, and frankly, it’s already at the point where we’d have no problem pulling it out at the next hackerspace meetup. Along with the growing collection of cyberdecks we’ve covered recently, it looks as though 1980s design aesthetic is alive and well within the hacker community.

[Thanks to HappyFox for the tip.]

source https://hackaday.com/2019/12/01/building-a-faux-retro-portable-computer/

The current state of virtual personal assistants — Alexa, Cortana, Google, and Siri — leaves something to be desired. The speech recognition is mostly pretty good. However, customization options are very limited. Beyond that, many people are worried about the privacy of their data when using one of these assistants. Stanford Open Virtual Assistant Lab has rolled out Almond, which is open and is reported to have better privacy features.

Like most other virtual assistants, Almond has skills that determine what it can do. You can use Almond in a browser, on a Google phone, or as a command line application. It all lives on GitHub, so if you don’t like something you are free to fix it.

The skills are on a market-like thing known as Thingpedia. There are a surprising number, although not nearly as many as commercial devices. The assistant can integrate with Nest, GNOME, Gmail, Twitter, Slack, and many more services.

The natural language processing is impressive. Here are some examples from the web site:

• When the New York Times has an article about China, translate the headline to Chinese, then email it to my friend.
• When I leave home, turn off the heating.
• When I post to Twitter, copy the post to Facebook.
• Get the Bitcoin price and then send it to my colleague on Slack.

The web site is a little glitzy and the GitHub will take some time to parse. However, the documentation is very readable.

Almond is begging to be run on a smart speaker and there is a way to do it. You can even run it using a docker image that is already configured.

What we really want to do is build Almond into a robot. For now, we may just repurpose a Google Raspberry Pi.

source https://hackaday.com/2019/12/01/almond-open-personal-assistant-from-stanford/

We can recall a book from our youth that cataloged some of the most interesting airplanes in the world. One particularly interesting beast was dubbed “The Super Guppy”, a hilariously distended cargo plane purpose-built for ferrying Saturn rocket sections around the US in the 1960s. We though the Guppies were long gone, victims like so many other fascinating machines of the demise of the Apollo program. It turns out we were only 4/5 right about that, since one of the original five Super Guppies is still in service, and was spotted hauling an Orion capsule from Florida to Ohio for vacuum testing. The almost 60-year-old plane, a highly modified C-97 Stratofreighter, still has a big enough fan-base to attract 1500 people to brave the Ohio cold and watch it land.

The news this week was filled with reports from Texas of a massive chemical plant explosion that forced the evacuation of 50,000 people from their homes the day before Thanksgiving. The explosion and ensuing fire at the TPC Group petrochemical plant were spectacular; thankfully, there were no deaths and only two injuries reported from the incident. The tie-in to the hacker community lies in what this plant made: butadiene, or synthetic rubber. The plant produced about 16% of the North American market’s supply of butadiene, which we know from previous coverage is one of the polymers in acrylonitrile butadiene styrene, or ABS. It remains to be seen if this will put a crimp in ABS printer filament supplies, or any of the hundreds of products that butadiene is in, including automotive tires and hoses.

Remember when “Cyber Monday” became a thing? We sure do; in the USA, it was supposed to be the first workday back from the Thanksgiving break which would afford those lacking a fast Internet connection at home the opportunity to do online shopping on company time. The idea seems so year 2000 now, but the name stuck, and all kinds of sales and bargains are now competing for your virtual attention and cyber dollars. That includes Tindie, of course, where the Cyber Monday Sale is running through December 6. There’s tons to chose from, including products that got started as Hackaday.io projects and certified open-source hardware products. Be sure to check out the Tindie Twitter feed and blog for extra discount codes, too.

Speaking of gift-giving, we got an interesting tip about a product we never knew we needed. Called “WorkBench”, it’s a modular development system that takes care of an oft-neglected side of prototyping: the physical and mechanical layout. Too often we just start with a breadboard on the bench, and while that’ll do for lots of smaller projects, as the build keeps growing and the breadboards keep coming, things can get out of hand. WorkBench aims to tidy things up by providing a basal platen onto which breadboards, microcontrollers, perfboards, or just about anything else can be snapped. Handles make the whole thing portable, and a clear acrylic cover protects your hard work.

source https://hackaday.com/2019/12/01/hackaday-links-december-1-2019/

[minh7a6] loves the Adafruit Feather, but sees some room for improvement.

First is the matter of 5V tolerance. While just about everything is available in a 3.3v range these days, sometimes it’s just nice not to have to care. The main controller on the Feather is plenty powerful, but its intolerant pins just wouldn’t do so it was swapped for a chip from the ever popular STM32F4 line.

Then he wanted better energy efficiency when running from battery. In order to achieve this he switched from a linear regulator to a buck-boost converter. He also felt that the need for a separate SWD adapter for debugging seemed unnecessary, so he built a Black Magic Probe right in.

He’s just now finishing up the Arduino IDE support for the board, which is pretty cool. There’s no intention to produce this souped up Feather, but all the files are available for anyone interested.

The HackadayPrize2019 is Sponsored by:

source https://hackaday.com/2019/12/01/a-stm32f4-based-arduino-in-the-feather-form-factor/

This tip for creating glass substrate circuit boards at home might hew a bit closer to arts and crafts than the traditional Hackaday post, but the final results of the method demonstrated by [Heliox] in her recent video are simply too gorgeous to ignore. The video is in French, but between YouTube’s attempted automatic translation and the formidable mental powers of our beloved readers, we don’t think it will be too hard for you to follow along after the break.

The short version is that [Heliox] loads her Silhouette Cameo, a computer-controlled cutting machine generally used for paper and vinyl, with a thin sheet of copper adhered to a backing sheet to give it some mechanical strength. With the cutting pressure of the Cameo dialed back, the circuit is cut out of the copper but not the sheet underneath, and the excess can be carefully peeled away.

Using transfer paper, [Heliox] then lifts the copper traces off the sheet and sticks them down to a cut piece of glass. Once it’s been smoothed out and pushed down, she pulls the transfer paper off and the copper is left behind.

From there, it’s just a matter of soldering on the SMD components. To make it a little safer to handle she wet sands the edges of the glass to round them off, but it’s still glass, so we wouldn’t recommend this construction for anything heavy duty. While it might not be the ideal choice for your next build, it certainly does looks fantastic when mounted in a stand and blinking away like [Heliox] shows off at the end.

Ironically, when compared to some of the other methods of making professional looking PCBs at home that we’ve seen over the years, this one might actually be one of the easiest. Who knew?

[Thanks to James for the tip.]

source https://hackaday.com/2019/12/01/creating-easy-glass-circuit-boards-at-home/

‘Tis the season for dropping hints on what new doodads would make a hacker happy, and we have to admit to doing a little virtual window shopping ourselves. And as a decent bench power supply is on our list, it was no surprise to see videos reviews that the hive mind thinks will help us make a choice pop up in our feed. It’s a magical time to be alive.

What did surprise us was this video on a mashup of two power supplies, both of which we’ve been eyeing, with the result being one nicely hacked programmable bench PSU. It comes to us courtesy of [jeffescortlx], who suffered with one of those no-name, low-end 30V-5A bench supplies that has significant lag when changing the settings, to the point that it’s difficult to use, not to mention dangerous for sensitive components.

So he got a hold of a Riden RD6006 programmable buck converter, which is something like those ubiquitous DPS power supply modules we’ve seen so much of, only on steroids. The Riden takes up to 70V input and turns it into a 0-60V output at up to 6 amps, at constant current or constant voltage. It also just happens to (almost) fit as a replacement for the faceplate of the dodgy old supply. A few SMD resistors simulate the original front panel pots being pegged so that the supply outputs maximum voltage and current, and a little finagling with the case and fan was needed to fit everything up, but the finished product actually looks really good, and fixes all the problems of the original.

We love this hack, and may well cobble this together for our bench.

source https://hackaday.com/2019/12/01/turning-a-bad-bench-supply-into-a-better-bench-supply/