The smaller ATtiny microcontrollers have a limited number of pins, and therefore rely on an internal 9.6 MHz oscillator rather than an external crystal. This oscillator lacks the accuracy of a crystal so individual chips can vary over a significant tolerance from the nominal figure. Happily the resulting timing inaccuracies can be mitigated through a calibration process, and [Stefan Wagner] has incorporated this into his Tiny Calibrator. In addition, it also has the required charge pump circuitry to reset the internal fuses to rescue “bricked” ATtinys, thus allowing those little mistakes to be salvaged.
The board has its own larger ATtiny with a crystal oscillator and an OLED screen, allowing it to measure that of the test ATtiny and generate a correction factor which it applies to the chip. This process is repeated until there is the smallest possible difference from the standard. You can find the files for the hardware on EasyEDA, and the software in a GitHub repository.
It’s important to state that the result will never be as stable as a crystal so you’d be well advised not to put too much trust in those timers, but at least they won’t be as far off the mark as when shipped. All in all this is a handy board to have at hand should you be developing for the smaller ATtiny chips.
If you had an Amiga during the 16-bit home computer era it’s possible that alongside the games and a bit of audio sampling you had selected it because of its impressive video capabilities. In its heyday the Amiga produced broadcast-quality graphics that could even be seen on more than a few TV shows from the late 1980s and early 1990s. It’s fair to say though that the world of TV has moved on since the era of Guru Meditation, and an SD video signal just won’t cut it anymore. With HDMI as today’s connectivity standard, [c0pperdragon] is here to help by way of a handy HDMI upgrade that taps into the digital signals direct from the Amiga’s Denise chip.
At first thought one might imagine that an FPGA would be involved, however instead the signals are brought out via a daughterboard to the expansion header of a Raspberry Pi Zero. Just remove the DENISE display encoder chip and pop in the board with uses a long-pinned machined DIP socket to make the connections. The Pi runs software from the RGBtoHDMI project originally created with the BBC Micro in mind, to render pixel-perfect representations of the Amiga graphics on the Pi’s HDMI output. The caveat is that it runs on the original chipset Amigas and only some models with the enhanced chipset, so it seems Amiga 600 owners are left in the cold. A very low latency is claimed, which should compare favourably with some other solutions to the same problem.
There’s an old joke that the CEO of IKEA is running to be Prime Minister of Sweden. He says he’ll be able to put together his cabinet in no time. We don’t speak Swedish, but [Adam Miklosi] tells us that the word “uppgradera” means “upgrade” in Swedish. His website, uppgradera.co has several IKEA upgrade designs you can 3D print.
There are currently six designs that all appear to be simple prints that have some real value. These are all meant to attach to some IKEA product and solve some consumer problem.
For example, the KL01 is a cup holder with a clip that snaps into the groove of a KLIPSK bed tray. Without it, apparently, your coffee mug will tend to slide around the surface of the tray. The CH01 adds a ring around a cheese grater. There are drains for a soap dish and a toothbrush holder, shoulder pads for coat hangers, and a lampshade.
We worry a little about the safety of the cheese grater and the toothbrush because you will presumably put the cheese and the toothbrush into your mouth. Food safe 3D printing is not trivial. However, the other ones look handy enough, and we know a lot of people feel that PLA is safe enough for things that don’t make a lot of contact with food.
Honestly, none of these are going to change your life, but they are great examples of how simple things you can 3D print can make products better. People new to 3D printing often seem to have unrealistic expectations about what they can print and are disappointed that they can’t easily print a complete robot or whatever. However, these examples show that even simple designs that are easily printed can be quite useful.
If you don’t have a printer, it looks like as though site will also sell you the pieces and they aren’t terribly expensive. We don’t know why IKEA invites so many hacks, but even they provide 3D printer files to improve the accessibility of some products.
Microscopy used to be a rarity in the hobby electronics world. But anyone doing lab work has always needed a microscope and with today’s tiny parts, it is almost a necessity. However, [Nathan Myhrvold] didn’t use an ordinary microscope to capture some beautiful snowflake pictures. According to [My Modern Met], the pictures are the highest resolution snowflake pictures ever taken.
Of course, the site is more interested in the visual aspect of it, but they did provide some clues about the tech behind the pictures. According to the site:
Myhrvold used a special camera of his own design. He combined the magnifying power of a microscopic lens.. with a specially designed optical path. This path allowed the lens to channel its image to a medium-format digital sensor… In addition, the camera featured a cooling stage upon which the tiny specimens could rest. With LED short-pulse lights and a shutter speed of less than 500 microseconds, Myhrvold was able to capture multiple images of each snowflake at different focal lengths. These images were then stacked to create the final image.
As you might expect, [Myhrvold] isn’t a weekend photographer. He holds a PhD in Physics and did post doc work with Stephen Hawking at Cambridge. He was Microsoft’s Chief Technology Officer for a time and then founded a company merging cooking and photography, where these are available as prints.
According to the post’s interview with [Myhrvold], it took 18 months to design and build the camera. It helped to take the pictures on location where it was quite cold. You’d think colder would be better, but apparently there is a sweet spot where the snowflakes don’t clump together nor do they dry out. Also using the cooling stage and pulsed LEDs help in not melting the snowflake before the picture completes.
We wonder what photograph or microphotograph rigs you’ve built? Most of the microscope hacks we see are a little less involved. Hooking up a camera is a common affair, but we haven’t seen refrigeration and light modulation before.
If new rules from the FAA regarding unmanned aircraft operations in the US are any indication, drones are becoming less of a niche hobby and more integrated into everyday life. Of course, the devil is in the details, and what the Federal Aviation Administration appears to give with one hand, it takes away with the other.
The rule changes, announced on December 28, are billed as “advanc[ing] safety and innovation” of the drone industry in the United States. The exciting part, and the aspect that garnered the most attention with headline writers, is the relaxation of rules against night operation and operating above people and moving vehicles. Since 2016, it has been against FAA regulations to operate drones less than 55 pounds (25 kg) at night or over people without a waiver. This rule can be seen as stifling innovations in drone delivery, since any useful delivery service will likely need to overfly populated areas and roadways and probably do so at night. The new rules allow these operations without a waiver for four categories of drones, classified by how much damage they would do if they were to lose control and hit someone. The rules also define the inspection and certification regimes for both aircraft and pilot, as well as stipulating that operators have to have their certificate and ID on their person while flying.
While this seems like great news, the flip side of the coin is perhaps less shiny. The rule changes also impose the requirement for “Remote ID” (PDF link), which is said to be “a major step toward full integration of drones into the national airspace system.” Certain drones will be required to carry a system that transmits identification messages directly from the aircraft, including such data as serial number, location and speed of the drone, as well as the location of the operator. The rules speculate that this would likely be done over WiFi or Bluetooth, and would need to be receivable with personal wireless devices. The exact technical implementation of these rules is left as an exercise to manufacturers, who have 30 months from the time the rules go into effect in January to design systems, submit them for certification, and get them built into their aircraft. Drone operators have an additional year to actually start using the Remote ID drones.
For the drone community, these rule changes seem like a mixed bag. To be fair, it’s not exactly unexpected that drones would be radio tagged like this, and the lead time allowed by the FAA for compliance on Remote ID seems generous. The ability to operate in riskier environments will no doubt be welcomed by commercial drone operators. So who knows — maybe the rules will do what they say they will, and this will stimulate a little innovation in the industry. If so, it could make this whole thing a net positive.
Affordable plasma cutters are becoming a popular step up from an angle grinder for cutting sheet metal in the home workshop, but cutting long straight lines can be laborious and less than accurate. [Workshop From Scratch] was faced with this problem, so he built a motorized magnetic track for his plasma cutter.
Thanks to a pair of repurposed electromagnetic door looks and adjustable base width, the track can be mounted on any piece of magnetic steel. The track itself consists of a pair of linear rods, with the torch mounts sliding along on linear bearings. A lead screw sits between the two linear rods, and is powered by an old cordless drill with the handle cut off. Its trigger switch was replaced by a speed controller and two-way switch for direction control, and a power supply took the place of the battery. The mounting bracket for the plasma torch is adjustable, allowing the edge of the steel to be cut at an angle if required.
While limit switches on the end of the track might be a preferable option to prevent sliding base to hit the ends of the tracks, the clutch in the electric drill should be good enough to prevent damage if the operator is distracted.
[Workshop From Scratch] is really living up to the name of his YouTube channel, having built many of the other tools used in the video himself. Just a few examples are the XY-table, hydraulic adjustable workbench and hydraulic shop crane.
Designing your own integrated circuits as a one-person operation from your home workshop sounds like science fiction. But 20 years ago, so did rolling your own circuit boards to host a 600 MHz microcontroller with firmware you wrote yourself. Turns out silicon design isn’t nearly as out of reach as it used to be and Matt Venn shows us the ropes in his Zero to ASIC workshop.
Held during the 2020 Hackaday Remoticon, this is a guided tour of the tools used in the Skywater PDK — the Process Design Kit that is an open-source ASIC toolkit produced in a partnership between Google and SkyWater Technology. We covered the news when first announced back in June, but this the most comprehensive look we’ve seen into the actual design process.
Drawing N-channel MOSFET in silicon
Matt builds up the demo starting from the very simple design of an N-channel MOSFET with click-and-drag tools similar to graphics editing software. The good news it that although you can draw your own structures like this, for digital designs you won’t have to. A wide variety of IP has been contributed to the open source project allowing basic building blocks to be pulled in using HDL. However, the power of drawing structures will certainly be the playground for those needing analog design as part of their projects.
As with EDA software used for circuit boards, the PDK includes design rule checks to ensure you aren’t violating the limits of the 130 nm chip fab. There’s some other black magic in there too, as Matt specifically mentions an antenna rules check to safeguard your design from being fried by induced current on “large” (microscopically so) metalized runs during the fabrication process.
Part of a massive logic flow chart for an IC counter design
The current workflow involves grinding through a large number of configuration files, something Matt admits took him a long time to wrap his head around. However, what’s available for proofing your design is very impressing. He demonstrates SPICE simulation to calculate timings, and shows numerous examples of verification drawings generated by the compilation process, either in the form of seeing the structures as they will be laid out, or as logical flow charts. This is crucial as a single run will take 2-3 months to come back from fab — you want to get things right before buttoning up the project. Incidentally, that’s know as “tapeout”, a term you’ve likely heard before and he says it comes from reels of magnetic tape containing the design being removed from the computer and sent to production. Who knew?
But wait, there’s more to this than just designing the things. Part of the intrigue of the Skywater-PDK project is that Google bought into covering a group run about once per quarter so that open-source designs can be ganged onto a multi-project wafer free of charge to the people submitting them. That’s pretty awesome and we’re giddy to hear news of people getting their wafer-level chip scale devices — also known as flip chips — back for testing. Matt is planning a more in-depth paid course on the topic. For now, get a taste of what’s involved from this excellent workshop found after the break.
SD cards have long been a favorite with microcontroller hobbyists. Cheap, readily available, and easily interfaced, they remain a staple for small projects that need to store a lot of data. Now, they’re available in chip form! These are known as SD NAND parts that emulate the SD card interface itself.
These chips come in standard LGA8 surface mount package and can be easily soldered to a board, offering mechanical and manufacturing benefits versus using a normal SD or microSD card in a slot-type connector. Also, unlike other SMD flash memory parts, they handle all the file system details and wear levelling for you! With the inflation of SD card sizes, it’s also difficult to find these on the shelf in normal cards these days.
[Adafruit] plan to have a breakout for these parts out soon with a level shifter included for ease of use. We can imagine these chips finding their way into all manner of datalogger projects, since they can be ordered with other parts and permanently soldered into a design. If you’ve got a particularly good idea where these chips would prove useful, sound off in the comments. Video after the break.
If someone gifted you a cheap laptop this holiday season, you might be a little put out by the 2GB of RAM and the 400 MHz CPU. However, you might appreciate it more once you look at [Noel’s Retro Lab’s] 4.8 Kg Amstrad PPC512 He shows it off inside and out in the video below.
Unlike a modern laptop, this oldie but goodie has a full keyboard that swings out of the main body. The space below the keyboard contains the LCD screen, which [Noel] is going to have to replace with an LCD from another unit that was in worse shape but had a good-looking screen. In this video, he gets as far as getting video output to an external monitor, but neither LCD shows any sign of life. But he’s planning more videos soon.
The MS-DOS 3.3 computer’s LCD could emulate a CGA or MDA screen but had no backlight. The 8 MHz NEC V30 processor had 512K of memory, hence the part number. There was also a similar model with 640K of memory and a (gasp) 2400 baud modem.
The power options for this laptop were a bit odd by today’s standards. The computer could use an AC adapter or a car adapter. It could also run on ten C-size batteries. There were also matching external monitors that were able to power the machine.
We’ve seen LCD transplants on this class of machine before, although that one went from monochrome to color. These may not seem very portable, but compared to the earlier “luggable” computers, they were great.
The Korea Superconducting Tokamak Advanced Research (KSTAR) magnetic fusion reactor claimed a new record last month — containing hydrogen plasma at 100 megakelvins for 20 seconds. For reference, the core temperature of the Earth’s Sun is a mere 15 megakelvins, although to be fair, it has been in operation quite a bit longer than 20 seconds.
South Korea is a member of the International Thermonuclear Experimental Reactor (ITER) team, a worldwide project researching the science and engineering of nuclear fusion. One of their contributions to the effort is the KSTAR facility, located in the city of Daejeon in the middle of the country (about 150 km south of Seoul).
It is a tokamak-style fusion research reactor using superconducting magnets to generate a magnetic flux density of 3.5 teslas and a plasma currents of 2 megaamperes. These conditions are used to confine and maintain the plasma in what’s called the high-confinement mode, the conditions currently favored for fusion reactor designs. Since it went into operation in 2008, it has been creating increasingly longer and hotter “pulses” of plasma.
For all the impressive numbers, the toroidal reactor itself not that huge. Its major diameter is only 3.6 meters with a minor diameter of 1 meter. What makes the facility so large is all the supporting equipment. Check out the video below — we really like the techniques they use in this virtual tour to highlight key components of the installation.
There are a lot of things in our everyday life that are holdovers from an earlier time that we continue to use simply because of inertia even if they don’t make a lot of sense in modern times. Examples include a 60 Hz power grid, the spacing between railroad tracks, and of course the self-contained attic ladder which is made to fit in between standard spaced ceiling joists. It’s not wide enough to get big or heavy stuff into an attic, and building standards won’t change just for this one inconvenience, so if you want to turn that space into something more usable you’re going to need to build a custom elevator.
This attic elevator comes to us from [Brian] who recently moved into a home with about half the square footage as his previous home, but still needed to hold all of his stuff. That means clever ways of using the available space. For the elevator he constructed a platform out of 2x lumber held together with bolts and steel supports. The carriage runs up and down on a track made out 1 5/8″ super strut and is hoisted by a winch motor rated for 550 pounds, which is more than enough to hoist up most household items including a large toolbox.
The only thing that we would have liked to have seen in the video is how the opening was made. Presumably this would have involved cutting into a ceiling joist to make the opening wider than the standard attic ladder, and care would have needed to be taken to ensure the ceiling/floor wasn’t weakened. Either way, this is a great solution to a common problem, and could perhaps be made to work on more than two levels with a custom controller.
Yay! Another videoconference call is in the books, so that must mean that it’s time to fumble around awkwardly for the hang-up button with a fading smile. [lanewinfield] knew there had to be a better way, and looked to the pull chain switch for salvation. Sure, this could just as easily be a button, but what’s the fun in that? Besides, few buttons would be as satisfying as pulling a chain to a Zoom call.
The pull chain switch is connected to an Adafruit Feather nRF52840 Express that’s emulating a Bluetooth keyboard. Firmware-wise it sends command + F6, which triggers an AppleScript that manually exits and and all Zoom calls and kills Chrome tabs pointed to meet.google.com. He’s using Apple’s hotkey wizard Alfred, but this could be handled just as easily with something like AutoHotKey.
Pull chain switches are neat little mechanisms. The chain is connected to a cam that engages a wheel with copper contacts on half the outside. When you pull the chain, the wheel moves 90° and the wheel contacts connect up with the fixed contacts inside the housing to make a connection. Pulling the chain again moves the wheel which slides to the half without the contacts. Check it out in the video below.
As the world waits for COVID-19 vaccines, some pharmaceutical companies stand armed and ready with an exciting improvement: better vials to hold the doses. Vials haven’t changed much in the last 100 years, but in 2011, Corning decided to do something about that. They started developing an alternative glass that is able to resist damage and prevent cracks. It’s called Valor glass, and it’s amazingly strong stuff. Think Gorilla glass for the medical industry.
Traditionally, pharmaceutical vials have been made from borosilicate glass, which is the same laboratory-safe material as Corning’s Pyrex. Borosilicate glass gets its strength from the addition of boron. Although borosilicate glass is pretty tough, it comes with some issues. Any type of glass is only as strong as its flaws, and borosilicate glasses are prone to some particularly strength-limiting flaws. Pharmaceutical glass must stand up to extreme temperatures, from the high heat of the vial-making process to the bitterly cold freeze-drying process and storing temperature required by the fragile viral RNA of some COVID-19 vaccines. Let’s take a look at how Valor glass vials tackle these challenges.
The biggest problem with borosilicate vials beyond breakage is that they are prone to delaminating internally, meaning that little pieces of glass flake off inside of the vials and contaminate the medicine. During the converting phase, where long glass tubing is separated and the ends sealed off into vials, boron evaporates from the glass network and leaves sodium borate deposits on the inside of the tube. When the vial is filled with medicine, elements like sodium, silicon, and potassium leach from the glass and into the solution.
Corning spent millions of dollars to do an in-depth study and determined that boron itself was the root cause of delamination. So after combing through the periodic table and mixing various elements with silica, they came up with a boron-free alternative that uses aluminium oxide for strength.
Vials go through several stages of production from raw glass to ready dose, and every stage presents an opportunity for damage. Batches of intravenous drugs are created during a process called lyophilization, which is a three-stage freeze-drying process. Drugs expand at different rates during the lyophilization process, and these expansions generate additional stresses within the vials.
Another problem with borosilicate glass is the dust generated on the production line. All of those vials standing shoulder to shoulder will rub together as they move down the line, generating particulates that can ruin entire batches. Valor glass has a special coating with a low coefficient of friction that reduces dust to almost nothing.
Valor vials can withstand around 1,000 pounds of force. Image provided by Corning
Strong Stuff
The most impressive thing about Valor glass is its strength. In this video, a regular borosilicate vial breaks under a mere 20 kg of force. But this aptly-named super glass can withstand around 1,000 pounds force, which makes it fifty times stronger than borosilicate glass.
After the converting process that cuts and shapes the glass tubes into vials, the vials are submerged in a molten salt bath for toughness. During this process, potassium atoms in the brine swap with sodium atoms in the glass, and this fortification process is what gives Valor its strength. Corning originally developed this process for Gorilla glass — made famous through its use in scratch and shatter-resistant smartphone screens — a material which is similarly Herculean. The vials are then rinsed and coated with a polymer that greatly reduces glass dust when the bottles knock together.
To gauge the strength of the Valor vials, Corning did extensive freeze-thaw testing where they cooled vials from room temperature down to -100 °C in the span of about a minute, then allowed the vials to thaw back to room temperature over the next twelve hours. They processed and filled the vials with mannitol, a drug which expands rather aggressively during the freeze-thaw process. When mannitol crystallizes, it produces high hoop tensile stress within the vials and makes them susceptible to cracking and breakage. Valor vials are “at least 40x less likely to break than borosilicate vials under freeze-thaw conditions” (PDF) because their composition and molten salt bath help them maintain their strength throughout the lyophilization process.
Valor glass has tension layers and compression layers, and cracks that occur in the tension layer don’t propagate to the rest of the vial as they tend to do in borosilicate glasses. Valor glass will still break with enough force, so what the composition and annealing process really do is prevent cracks from growing and turning into breaks.
While the SSD1306 OLED has somewhat become the go-to display for up-to-date projects, the good old character displays with their Hitachi HD44780 controller don’t seem to be disappearing just yet either. And why would they, especially if you want to show just text, having a built-in font has certainly its perk compared to worrying about integrating your own characters — which you can still do on top as well. Or perhaps you can combine both worlds, which is what [oldmaninSC] did with his digital clock that takes an entire 16×2 LCD to show each single digit.
The whole clock uses 16 individual, upright rotated 16×2 LCDs that are arranged in two rows of eight LCDs each, turning the entire construct sort of into a giant 8×2 display itself. For some additional information such as the date, there’s also a smaller font available that uses only half the height, allowing up to four total rows of information. To communicate with each LCD via I2C, two TCA9548A I2C multiplexers are connected to an Arduino, along with an RTC to keep track of the time and date itself.
As the TCA9548A has three pins dedicated to define its own address, the entire clock could be scaled up to a total of 64 LCDs — so how about a 16×4 display made out of 16×4 displays? Sure, adding smooth scrolling might become a bit tricky at some point, but imagine playing Tetris on that one!
We had to look it up on Wikipedia – “Rheoscopic fluid means ‘current showing’ fluid. Such fluids are effective in visualizing dynamic currents in fluids, such as convection and laminar flow. They have microscopic crystalline platelets such as mica, metallic flakes, or fish scales, in suspension in a fluid such as water or glycol stearate.” And so it seems [Will Donaldson] has figured out a great way to Animate Christmas Ornaments using Rheoscopic Fluid, just in time for the holiday season.
Making the fluid is pretty simple, and uses just a few readily available materials – distilled water, rheoscopic fluid concentrate and your choice of food colouring. The hardware is dead simple too – clear, spherical baubles with lids and core-less DC motors such as used in mini and nano drones, to agitate the fluid. You can use cell phone vibration motors too, but [Will]’s experimentation suggests that the level of agitation is not a lot.
To make a bauble, you fill it with the fluid, hot glue the motor to the lid, close the lid such that the motor and its agitator are dunked in the fluid, and dab a generous amount of hot melt glue to seal it all shut. Then, hook it up to a suitable power supply and get enchanted by the mesmerising movements of the rheoscopic fluid in the bauble. The agitator is just a plain ol’ drone propeller forced in to a shape that is narrow enough to be pushed through the neck of the bauble. It’s a seasonal ornament, so don’t expect the motors to last long being submerged in the rheoscopic fluid. [Will]’s contraptions have not yet failed after a couple of days, and it may be safe to estimate that the motors may last about a week or two at most. Of course, YMMV depending on if you used distilled water or plain tap water and other factors.
As [Will] suggests, if you prefer slower swirls, or random agitation, then it’s best to hook up a micro-controller and motor driver for fancy effects. At this point, it may be tempting to think of embedding LED’s inside the baubles, but doing so reduces the rheoscopic effect since it relies on reflecting light shining on it from the outside. The video embedded after the break has all the build details.
We had to look it up on Wikipedia – “Rheoscopic fluid means ‘current showing’ fluid. Such fluids are effective in visualizing dynamic currents in fluids, such as convection and laminar flow. They have microscopic crystalline platelets such as mica, metallic flakes, or fish scales, in suspension in a fluid such as water or glycol stearate.” And so it seems [Will Donaldson] has figured out a great way to Animate Christmas Ornaments using Rheoscopic Fluid, just in time for the holiday season.
Making the fluid is pretty simple, and uses just a few readily available materials – distilled water, rheoscopic fluid concentrate and your choice of food colouring. The hardware is dead simple too – clear, spherical baubles with lids and core-less DC motors such as used in mini and nano drones, to agitate the fluid. You can use cell phone vibration motors too, but [Will]’s experimentation suggests that the level of agitation is not a lot.
To make a bauble, you fill it with the fluid, hot glue the motor to the lid, close the lid such that the motor and its agitator are dunked in the fluid, and dab a generous amount of hot melt glue to seal it all shut. Then, hook it up to a suitable power supply and get enchanted by the mesmerising movements of the rheoscopic fluid in the bauble. The agitator is just a plain ol’ drone propeller forced in to a shape that is narrow enough to be pushed through the neck of the bauble. It’s a seasonal ornament, so don’t expect the motors to last long being submerged in the rheoscopic fluid. [Will]’s contraptions have not yet failed after a couple of days, and it may be safe to estimate that the motors may last about a week or two at most. Of course, YMMV depending on if you used distilled water or plain tap water and other factors.
As [Will] suggests, if you prefer slower swirls, or random agitation, then it’s best to hook up a micro-controller and motor driver for fancy effects. At this point, it may be tempting to think of embedding LED’s inside the baubles, but doing so reduces the rheoscopic effect since it relies on reflecting light shining on it from the outside. The video embedded after the break has all the build details.
We had to look it up on Wikipedia – “Rheoscopic fluid means ‘current showing’ fluid. Such fluids are effective in visualizing dynamic currents in fluids, such as convection and laminar flow. They have microscopic crystalline platelets such as mica, metallic flakes, or fish scales, in suspension in a fluid such as water or glycol stearate.” And so it seems [Will Donaldson] has figured out a great way to Animate Christmas Ornaments using Rheoscopic Fluid, just in time for the holiday season.
Making the fluid is pretty simple, and uses just a few readily available materials – distilled water, rheoscopic fluid concentrate and your choice of food colouring. The hardware is dead simple too – clear, spherical baubles with lids and core-less DC motors such as used in mini and nano drones, to agitate the fluid. You can use cell phone vibration motors too, but [Will]’s experimentation suggests that the level of agitation is not a lot.
To make a bauble, you fill it with the fluid, hot glue the motor to the lid, close the lid such that the motor and its agitator are dunked in the fluid, and dab a generous amount of hot melt glue to seal it all shut. Then, hook it up to a suitable power supply and get enchanted by the mesmerising movements of the rheoscopic fluid in the bauble. The agitator is just a plain ol’ drone propeller forced in to a shape that is narrow enough to be pushed through the neck of the bauble. It’s a seasonal ornament, so don’t expect the motors to last long being submerged in the rheoscopic fluid. [Will]’s contraptions have not yet failed after a couple of days, and it may be safe to estimate that the motors may last about a week or two at most. Of course, YMMV depending on if you used distilled water or plain tap water and other factors.
As [Will] suggests, if you prefer slower swirls, or random agitation, then it’s best to hook up a micro-controller and motor driver for fancy effects. At this point, it may be tempting to think of embedding LED’s inside the baubles, but doing so reduces the rheoscopic effect since it relies on reflecting light shining on it from the outside. The video embedded after the break has all the build details.
We’re always pleased to see one of our community’s projects succeed, and we celebrate that success in whatever what it comes. But seeing a company launched to commercialize an idea that started as a Hackaday.io project and a Hackaday Prize entry is especially gratifying. So we were pleased as punch to see that MAKESafe Tools has managed to bring the idea of add-on machine tool braking to market. We’d love to add this to several tools in our shop. Honestly, of all the terrifying ways machine tools can slice, dice, and shred human flesh asunder, we always considered the lowly bench grinder fairly low-risk — and then we had a chance to “Shake Hands with Danger.”
Another great thing about the Hackaday community is the way we all try to keep each other up to speed on changes and news that affects even our smallest niches. Just last week Tom Nardi covered a project using the venerable TI eZ430-Chronos smartwatch as a makeshift medical alert bracelet for a family member. It’s a great application for the proto-smartwatch, but one eagle-eyed commenter helpfully pointed out that TI is shutting down their processors wiki in just a couple of weeks. The banner at the top of each page warns that the wiki is not read-only and that any files needed should be downloaded by January 15. Also helpfully, subsequent comments include instructions to download the entire wiki and a torrent link to the archive. It’s always sad to see a platform lose support, especially one that has gained a nice following, but it’s heartening to see the community pull together to continue to support each other like this.
We came across an interesting article this week that’s was a fascinating glimpse into how economic forces shape and drive technological process, and vice versa. It turns out that some of the hottest real estate commodities these days are the plots of land occupied by AM radio stations serving metropolitan markets. It’s no secret that terrestrial radio in general, and AM radio in particular, are growing increasingly moribund, and the infrastructure needed to keep them on the air is getting harder and harder to justify. Chief among these are the large tracts of land devoted to antenna farms, which are often located in suburban and exurban areas near major cities. They’re tempting targets for developers looking to plunk down the physical infrastructure needed to support “New Economy” players like Amazon, which continue to build vast automated warehouses in areas that are handy to large customer bases. It’s a bit sad to watch a once mighty industry unravel and be sold off like this, but such is the nature of progress.
And finally, you may recall a Links article mention a few weeks back about a teardown of a super-sized IBM processor module. A quarter-million dollar relic of the 1990s, the huge System/390 module was an engineering masterpiece that met an unfortunate end at the hands of EEVblog’s Dave Jones. As a follow-up, Dave teamed up with fellow YouTuber CPU Galaxy to take a less-destructive tour of the module using X-ray analysis. The level of engineering needed for a 64-layer ceramic backplane is astonishing, and Dave’s play-by-play is pretty entertaining too. As a bonus, CPU Galaxy has some really interesting stuff; his place is basically a museum of vintage tech, and he just earned a new sub.
This tip comes to us by way of [Jody], aka “The Weldmonger” on YouTube. Subscribing to his channel is a sure way to keep your welding ego in check; you may be good, but [Jody] is better, and he’s willing to share as much of his experience in video format as possible. For this tip, he starts with a cheap chipping hammer, the universal welder’s tool that helps remove the glass-like slag that forms during shielded-metal arc welding, or what’s commonly known as stick welding. The mild steel of the hammer makes it hard to keep an edge, so [Jody] pulled out his TIG welder and laid down a bead on the cutting edge using an old drill bit as a fill rod. The video below shows the process in all its simplicity.
The tool steel of the drill bit is far harder than the mild steel of the hammer, but still soft enough to take an edge, and the resulting tool is much improved. We’ve seen something similar to this before, when hard-facing filler rod was built up on the edge of a mild steel slug to make a cutter for internal weld seams. We liked that hack, but knowing the same thing can be done with something we’ve all likely got in abundance in the shop is a neat trick. Thanks, [Jody]!
The wide availability and power density of 18650 lithium-ion cells have made them a good option for everything from electric cars to flashlights. [Theo] needed a new power source for his FPV drone goggles, so he designed his own power bank with a very compact charge controller.
While [Theo] could charge the batteries with an RC battery charger, he preferred the convenience of one with a standard 5V micro USB input, and wanted battery level indication to avoid having the FPV goggles die unexpectedly mid-flight. When four 18650 cells are held in a cube arrangement, a 8x8x65 mm gap is formed between the cells. In this space [Theo] was able to fit a custom PCB with a micro USB jack, 1.3 mm power jack, BQ25606 charge controller, TPS61085 boost converter, and ATtiny MCU with LED for battery level feedback. The charge controller also allows 5V devices to be charged via USB, while the boost converter outputs 9V via the 1.3mm jack for [Theo]’s FPV goggles. Everything fits inside a nice compact 3D printed enclosure.
The project was not without hiccups. After ordering and building the PCB he discovered some minor PCB layout mistakes, and realized the boost converted could only output 600mA at 9V, which was not enough for his more power-hungry googles. He plans to fix this in the next version.
We’ve seen custom power banks in quite a few shapes and sizes, including one that runs on power tool batteries (which probably also have 18650s inside) and one that has just about every output you could want, including AC and wireless QI charging.
The wide availability and power density of 18650 lithium-ion cells have made them a good option for everything from electric cars to flashlights. [Theo] needed a new power source for his FPV drone goggles, so he designed his own power bank with a very compact charge controller.
While [Theo] could charge the batteries with an RC battery charger, he preferred the convenience of one with a standard 5V micro USB input, and wanted battery level indication to avoid having the FPV goggles die unexpectedly mid-flight. When four 18650 cells are held in a cube arrangement, a 8x8x65 mm gap is formed between the cells. In this space [Theo] was able to fit a custom PCB with a micro USB jack, 1.3 mm power jack, BQ25606 charge controller, TPS61085 boost converter, and ATtiny MCU with LED for battery level feedback. The charge controller also allows 5V devices to be charged via USB, while the boost converter outputs 9V via the 1.3mm jack for [Theo]’s FPV goggles. Everything fits inside a nice compact 3D printed enclosure.
The project was not without hiccups. After ordering and building the PCB he discovered some minor PCB layout mistakes, and realized the boost converted could only output 600mA at 9V, which was not enough for his more power-hungry googles. He plans to fix this in the next version.
We’ve seen custom power banks in quite a few shapes and sizes, including one that runs on power tool batteries (which probably also have 18650s inside) and one that has just about every output you could want, including AC and wireless QI charging.
Radiosondes – the telemetry packages carried aloft by sounding balloons for atmospheric weather data measurements – are regularly used by weather bureaus around the world to collect data, and there are quite a number of launches daily. Most of them are in Europe, but they also happen at many locations in North and South America, Japan, and Australia. The balloons burst when they reach a high enough altitude, the radiosonde falls back, and most often there is no effort made to recover them since they are deemed “expendable”. So it’s Finders Keepers, and rich pickings for any hacker who is fortunate enough to grab the fallen radiosondes. For successful recovery, you need to first be able to track those radiosondes, and that’s why leet guy [Robert Stefanowicz aka p1337] built his Weather ballon tracker (sic) project.
The hardware is all off-the-shelf, packaged in a pretty cool 3D printed package designed to make it look like the hand held radio that it is. At its heart is the ESP32 based TTGO T-BEAM V1.0 which has almost everything needed for this project. Add an OLED display, 18650 Li-Po cells, antenna and connectors and you can put it all together in an evening over your favourite beverage.
[DL9RDZ] wrote the software which runs on the T-Beam, available at the RDZ-Sonde repo on Github, that allows hunting these balloons. Setup is straightforward, and you need to fiddle with just a couple of well-explained config parameters. Once connected to your WiFi, config and settings can be accessed via convenient web URL’s and the single user action button on the TTGO offers quick access to different functional modes. At the moment, the software is written to decode signals from the widely used Vaisala RS41, Graw DFM06 and Graw DFM09 radiosondes. This LINK provides details for some of the popular radiosonde models.
Once you’re done building this piece of hunting gear, you’ll need some additional help finding out when and where the launches are taking place. If you’re in Europe, you luck out – there is a live radiosonde tracker map, thanks to the great work done by [Michał Lewiński – SQ6KXY]. If you live else where and know of similar resources, let us know in the comments. As a side note, Wikipedia tells us there are about 1300 launch sites worldwide and twice a day missions, so there’s quite a number of fallen pieces of hardware lying around just waiting to be picked up. At the very least, each will have a GPS module and temperature and humidity sensors that you can recover.
If you ever need to cluster up to 14 Raspberry Pis and an equal number of 2.5 inch hard drives, you might want to look at the Raspberry Pi Server Mark III case from [Ivan Kuleshov]. The original Mark I design came from Thingiverse, but the Mark III is a complete redesign.
The redesign allows for more boards along with a reduction in the number of parts. That takes less plastic and less time to print. The design is also modular, so there should be new components in the future.
In addition to the 3D printed parts and the electronics, you also need five fans and some miscellaneous hardware and cables. The setup is made to accommodate a power over Ethernet HAT, but apparently you can also get it to work without it. You also need a power supply for the fans, so we aren’t sure the Ethernet power matters that much. We have to wonder what [Ivan]’s up to with all these computers and hard drives in a rack mount.
The 10 STL files and some other data is in one downloadable ZIP file. Of course, some of these you print multiple times, so expect to keep your printer busy for awhile.
With 14 boards, you’ll be well on your way to Raspberry Pi clustering, but you’ll still have a ways to go to match Oracle. But it is plenty compared to some builds we’ve seen.
The analysis is simple enough for the general reader, while nonetheless explaining some highly complex concepts at the cutting edge of biology. From codon substitutions for efficiency and the Ψ-base substitution to avoid the vaccine being destroyed by the immune system, to the complex initialisation string required at the start of the RNA sequence, [Bert] clearly explains the clever coding hacks that made the vaccine possible. Particularly interesting to note is the Prolase substitution, a technique developed in 2017. This allows the production of coronavirus spike proteins in isolation of the whole virus, in order to safely prime the immune system.
It’s a great primer and we can imagine it might inspire some to delve further into the rich world of genetics and biology. We’ve featured other cutting edge stories on COVID-19 too; [Dan Maloney] took a look at how CRISPR techniques are helping with the testing effort. If there’s one thing the 2020 pandemic has shown, it’s humanity’s ability to rapidly develop new technology in the face of a crisis.
While the ATMega328 is “mega” for a microcontroller, it’s still a fairly limited platform. It has plenty of I/O and working memory for most tasks, but this Battleship game that [thorlancaster328] has put together really stretches the capabilities of this tiny chip. Normally a Battleship game wouldn’t be that complicated, but this one has audio, an LED display, and can also play a fine rendition of Nyan Cat to boot, which really puts the Atmel chip through its paces.
The audio is played through a 512-byte buffer and an interrupt triggers the microcontroller when to fill the buffer while it works on the other processes. The 12×12 LED display is also fed through a shift register triggered by the same interrupt as the audio, and since the build uses so many shift registers the microcontroller can actually output four separate displays (two players, each with a dispaly for shots and one for ships). It will also eventually support a player-vs-computer mode for the battleship game, and also has a mode where it plays Nyan cat just to demonstrate its own capabilities.
We’re pretty impressed with the amount of work this small microcontroller is doing, largely thanks to code optimization from its creator [thorlancaster328]. If there’s enough interest he also says he will provide the source code too. Until then, be sure to check out this other way of pushing a small microcontroller to its limits.
To make a bauble, you fill it with the fluid, hot glue the motor to the lid, close the lid such that the motor and its agitator are dunked in the fluid, and dab a generous amount of hot melt glue to seal it all shut. Then, hook it up to a suitable power supply and get enchanted by the mesmerising movements of the rheoscopic fluid in the bauble. The agitator is just a plain ol’ drone propeller forced in to a shape that is narrow enough to be pushed through the neck of the bauble. It’s a seasonal ornament, so don’t expect the motors to last long being submerged in the rheoscopic fluid. [Will]’s contraptions have not yet failed after a couple of days, and it may be safe to estimate that the motors may last about a week or two at most. Of course, YMMV depending on if you used distilled water or plain tap water and other factors.