DIY Bluetooth speaker projects are always a staple here at Hackady. In our latest feature of DIY audio builds, we have [Patrick’s] vinyl cylindrical speaker.

He found a pretty inexpensive Bluetooth audio amplifier on AliExpress. However, the amplifier module oddly enough had a few missing components that were critical to its operation, so he had to do a little bit of re-work. Not something you generally expect to do when you purchase a pre-made module, but he was certainly up to the task.

He noticed the board amp module was missing a battery protection circuit even though there was space on the board laid out for those components (maybe an older board revision?). To remedy this problem, he added his own battery protection circuit to prevent any unwanted catastrophes. Secondly, he noticed a lot of distortion at high volumes and figured that some added capacitance on the power supply would help fix the distortion. Luckily, that did the trick.

Finally, and not quite a mistake on the manufacturer’s part this time, but an improvement [Patrick] needed for his own personal use. He wanted the amp module’s board-level LED indicator to be visible once the enclosure was fitted around the electronics. So, he used the built-in status trigger as a digital signal for a simple transistor circuit powering a much brighter ring LED that could be mounted onto the enclosure. That way, he could utilize the firmware for triggering the board-level status indicator for his own ring LED without any software modifications to the amp module.

Now, all that was left was to construct the enclosure he had 3D-printed and fit all the electronics in their place. We’ve gotten pretty used to the always impressive aesthetics of [Patrick’s] designs, having covered a project of his before, and this build is certainly no exception. Great job!

While you’re here, take a look at some other DIY Bluetooth speaker projects on Hackaday.

 

source https://hackaday.com/2020/07/30/aesthetic-diy-bluetooth-speakers/

Many laptops eschew the numeric keypad to free up space, and some desktop keyboards have taken on the trend, too. If you want a specialised numeric entry device and have absolutely no interest in speed or ease of use, [jp3141] has just the build for you.

The idea is to use the rotary dial from an old telephone to enter numbers into a computer. It’s slow and cumbersome, but it’s also pretty entertaining. The build uses an old AT&T Trimline dialer, though we’re sure most rotary phones would work. The pulses produced by the dialer are counted by a Teensy microcontroller, which emulates a USB HID keyboard device and enters the relevant keystroke into the computer. There’s also a USB serial interface for debugging, and an LED which flashes along with the pulses from the dialer circuit.

While it’s not the most efficient data entry method, it’s a semi-useful way to repurpose an old phone, and an amusing piece to take along to your next LAN party. We’ve featured a few… alternative… keyboards before, too. If you’ve cooked up a truly convoluted input device for your computer, be sure to let us know.

source https://hackaday.com/2020/07/30/rotary-dialer-becomes-numeric-keypad/

The HackadayU video series on learning to use Ghidra is now available!

Ghidra is a tool for reverse engineering software binaries — you may remember that it was released as Open Source by the NSA last year. It does an amazing job of turning compiled binaries that tell the computer how to operate into human-readable C code. The catch is that there’s a learning curve to making the most out of what Ghidra gives you. Enter the Introduction to Reverse Engineering with Ghidra class led by Matthew Alt as part of the HackadayU series. This set of four one-hour virtual classroom videos were just made available so that you can take the course at your own pace.

Matthew has actually been schooling us for a while. He’s also known as [wrongbaud] and we’ve been spending a lot of time covering his reverse engineering projects, including the teardowns of NES-on-a-chip hardware and his excellent hacker’s guide to JTAG. His HackadayU class continues that legacy by pulling together course materials for a high-quality hands-on walk through Ghidra. You’ll get a dose of computer architecture, the compilation process, ELF file structure, and x86_64 instructions sets along the way. He’s done a superb job of making example code for the coursework available.

While this was the first HackadayU course, there are more on the way. Anool Mahidharia just finished teaching KiCAD & FreeCAD 101 and videos will be published a soon as the editing process is complete. The fall lineup of classes is shaping up nicely and will be announced soon. As a sneak peak, we have instructors working on classes covering tiny machine learning, a second set of classes on Ghidra reverse engineering, a protocol deep dive (I2C, SPI, one-wire, JTAG etc.), Linux on Raspberry Pi, building interactive art, and all about LEDs, and an intro to design with Rhino. Keep your eye on Hackaday for more info as classes are added to the schedule.

source https://hackaday.com/2020/07/30/learn-software-reverse-engineering-ghidra-class-videos-from-hackadayu-now-available/

An obligatory “Future’s so bright I gotta wear… denim” joke is the only way to kick off this article. Sorry!

Now that that’s out of the way, how would you turn your own blue jeans into sunglasses? Well you wouldn’t, unless you’ve built an intricate jig for assembling sunglasses frames like [Mosevic] has done. Boiled down, this is like making parts out of carbon fiber, except you swap in denim for the carbon fiber. Several layers of blue jean material are layered in a mold and impregnated with resin. Once hardened, parts can be milled or laser cut from this stock and then assembled into the frames all of the hipsters are after.

For us its the assembly jig that’s so interesting to see. [Mosevic] shared it in an unlisted video of an update to the Kickstarter campaign which ran at the end of 2019. The jig is used to align machined parts into stack ups that include brass reinforcement and pins to align layers, as well as the joining for the three parts of the frame via the metal hinges. Most of the jig is made from machined plywood. The plates that hold the three parts of the frame, the “frame front” and the two “temples” in eyeglass parlance, are interchangeable so that the same jig can be used to assemble several variants of the frame design. The most notable non-plywood part of the jig are two metal clamps that hold the hinge into the frame front as the glue dries, holding a couple of tiny chunks of denim/resin block in place.

Here you can see the jig with all clamps fully closed. There is not an insignificant amount of time just getting the parts into this jig. But parts still need quite a bit of cleanup after this process to sand, shape, and polish all edges and surfaces of the frames. And of course you have to figure in the time it took to make the parts that went into the jig in the first place. The finished frames are gorgeous, but we have a lot more respect having seen what it takes to pull it off.

Now if you like your glasses like George Washington liked his false teeth, here’s how you can pull a set of shades out of your woodshop.

source https://hackaday.com/2020/07/30/denim-sunglasses-frames-use-a-wicked-set-of-jigs/

There probably aren’t many people out there who aren’t aware of what thermite is and how it demonstrates the power of runaway exothermic reactions. Practical applications that don’t involve destroying something are maybe less known. This is where the use of thermite for creating welds is rather interesting, as shown in this video by [Finn] that is also embedded after the break.

In the video, one can see how [Finn] uses thermite charges to weld massive copper conductors together in a matter of seconds inside a graphite mold. Straight joints, T-joints, and others are a matter of putting the conductors into the mold, pushing a button and watching the fireworks. After a bit of cleaning the slag off, a solid, durable weld is left behind.

The official name for this process is ‘exothermic welding‘, and it has been in use since the 19th century. Back then it was used primarily for rail welding. These days it sees a lot of use in high-voltage wiring and other applications, as in the linked video. The obvious advantage of exothermic welding is that the resulting joint is strong and durable, on account of the two surfaces having been permanently joined.

source https://hackaday.com/2020/07/30/enjoying-some-exothermic-welding-with-thermite/

We are fortunate to live in an age surrounded by means of easy communication, and like never before we can have friends on the other side of the world as well as just down the road. But as many readers will know, this ease of communication comes at a price of sharing public and commercial infrastructure. To communicate with privacy and entirely off-grid remains an elusive prize, but it’s one pursued by Scott Powell with his LoRa QWERTY Messenger. This is a simple pager device that forms a LoRa mesh network with its peers, and passes encrypted messages to those in the same group.

At its heart is a LoRa ESP32 module with a small OLED display and a Blackberry QWERTY keyboard, and an SD card slot. The device’s identity is contained on an SD card, which gives ease of reconfiguration. It’s doubly useful, because it is also a complement to his already existing Ripple LoRa communication project, that uses a smartphone as the front end for a similar board.

We feel this type of secure distributed communication is an exciting application for LoRa, whether it be for kids playing at being spies or for more serious purposes. It’s certainly not the first such project we’ve featured.

source https://hackaday.com/2020/07/30/join-your-own-private-lora-mesh-network/

The 8721 PLA, or programmable logic array, was one of the chips that had to be invented to make the Commodore 128, the last of the 8-bit computers that formed the leading edge of the early PC revolution, a reality. [Johan Grip] got a hold of one of these chips and decided to reverse engineer it, to see what the C-128 designers had in mind back in mid-1980s.

PLAs were the FPGAs of the day, with arrays of AND gates and OR gates that could be connected into complex logic circuits. [Johan]’s investigation started with liberating the 8721 die from its package, for which he used the quick and easy method favored by [CuriousMarc]. The next step was tooling up, as the microscope he was using proved insufficient to the task. Even with a better microscope in hand, [Johan] still found the need to tweak it, adding one of the new high-quality Raspberry Pi cameras and motorizing the stage with some stepper motors and a CNC controller board.

With optics sorted out, he was able to identify all the pads on the die and to find the main gate array areas. Zooming in a little further, he was able to see the connections between the matrices of the AND and OR gates, which makes decoding the logic a relative snap, although the presence of what appears to be an output block with latching functions confounds this somewhat.

The end result is a full Verilog HDL file that reflects the original 8721 logic, which we think is a pretty neat trick. And we’d love it if our own [Bil Herd] could chime in on this; after all, he literally designed the C-128.

source https://hackaday.com/2020/07/29/die-photos-reveal-logic-from-commodore-128-pla-chip/